Custom Printed Mailer Boxes

Description

Mailer Packaging for Ecommerce Orders and Subscription Kits

A mailer box needs to fit more than your product. It also needs room for any inserts, protective wrapping, and printed materials included in the order. Start with the complete contents of your package so the box can be planned around how you actually pack and ship it.

Now Custom Boxes offers custom printed mailer packaging with your branding and dimensions. Send us your requirements, whether you are preparing a single-product shipment, a subscription assortment, or a promotional kit.

Plan the Size Around the Packed Product

Share the length, width, and depth you need, and specify whether those measurements describe the usable space inside the box or its outside dimensions. Include the total packed weight and tell us which items will be placed together.

A close fit can limit unnecessary movement, but delicate products may still need cushioning or an insert. If you have an existing package, photos and measurements can help us understand what works and what you want to improve.

Choose the Construction Before the Finish

The box construction should suit the contents and delivery method. Corrugated board includes a fluted layer between liners; its suitability depends on the board specification, product weight, and packing arrangement. A smooth presentation box may serve a different purpose from a package intended for parcel shipping.

Tell us whether your box will ship directly to customers, travel inside an outer carton, or be handed out in person. We can review the available construction for your project before you finalize the artwork. You can also explore our box styles when planning the structure.

Make the Printing Useful

Use the outside panels for your logo, brand colors, and identifying details. If you want printing inside the lid or elsewhere inside the box, include that requirement in your quote request so we can confirm the available options. Explore our printing services for your artwork requirements.

Keep essential text away from folds, edges, and closure areas. Once the box size and structure are agreed, prepare the artwork using the matching dieline rather than adapting a template for a different box.

Prepare the Package for Shipping

A printed box alone does not establish how well a packed order will travel. Consider the contents, cushioning, closure, and handling conditions together. Fragile items may need additional protection or an outer shipping carton.

Before placing a production order, review a packed sample where appropriate and check your carrier’s packaging requirements.

Request a Custom Mailer Box Quote

Send your box dimensions, quantity per design, packed weight, printing requirements, and delivery ZIP code. Include your artwork if it is ready, or share a logo and a description of the layout you have in mind.

Orders start at 50 boxes. Standard orders typically take 10–12 business days after final artwork approval, including USA delivery. Tell us your required delivery date so we can confirm the schedule for your specifications.

Request a custom mailer box quote with your packaging details.

Common Questions

What measurements should I provide?

Provide length, width, and depth, and state whether they are internal or external measurements. Include space needed for inserts, wrapping, and other items in the package.

Can I request printing inside the box?

Yes, you can include inside printing in your request. We will confirm its availability and pricing for the selected construction.

Will I need an insert or an outer shipping carton?

That depends on your product, its weight, and how the package will be handled. Share those details so the packing requirements can be reviewed.

What affects the quote?

Dimensions, board construction, quantity, printed surfaces, finishes, and inserts all affect the specifications. Include the quantity for each artwork version when requesting pricing.